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Plastipack Ltd

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Plastipack is a specialist manufacturer of heavy duty polyethylene bubble material produced for swimming pool covers and other niche markets. Since its establishment in March 1999, the companys turnover and profitability have increased steadily. Plastipack exports approximately 70% of turnover internationally. The company has a clear strategy to continue to produce high quality pool, solar and heat retention covering materials for the world-wide market as well as to develop new niche products.

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Business strategy ... Innovative approach ... IIP ... Business networks ... Government initiatives ... Knowledge Transfer Partnership ... Product research ... Lean techniques ...

Topics covered by Plastipack Ltd


Lean Manufacturing

The manufacturing operation has used a range of lean techniques to improve performance and productivity. The company has recently invested in a new extruder to enable customer demands to be met. The new machine has been heavily customised to improve efficiency and reduce waste.

People Development & Leadership

Plastipack has to manage a very high fluctuation in demand. To do this they have introduced an innovative approach which has involved up-skilling permanent staff to create core skills and then using temporary staff to provide them with the flexibility of managing the seasonal demands. The company is IiP accredited and they will share with visitors how this has allowed them to provide a structure for people management and a platform on which the company can grow. Effective communication within the organisation has allowed the company to develop a highly committed workforce.

Strategy, Development & Planning

Plastipack has a clear business strategy, and the company?s vision, mission and values are communicated effectively throughout the company. Plastipack is actively involved in a number of business networks and government initiatives. They will share with visitors how these networks have contributed to the growth of the company. By utilising the Knowledge Transfer Partnership, Plastipack has been able to undertake a programme of product research. This information will be used to drive new product development, as well as provide information to improve their product positioning. In addition, Plastipack has recently invested in new ERP software which has allowed them to develop new business through E-commerce. The system has also supported improved efficiencies and reporting across the business.

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